Piller
High-end service
from PILLER
We remove chips, burrs and dirt from your components
PILLER
Deburring and cleaning with high pressure.
The contract service from PILLER
We offer our customers contract services as capacity expansion - for small to large quantities without plant investment or as ramp-up support. We are the service provider for you with more than 20 years of know-how to bridge system delivery times or for short-term cleaning/deburring solutions. We deburr and clean for you quickly and reliably while meeting the cleanliness specifications.
When other deburring methods do not work, e.g. ECM, TEM, vibratory grinding or mechanical deburring, we deburr and fine clean in one and work exclusively with PILLER equipment. In addition, we develop and manufacture jigs and water tools (nozzles) in-house and can thus respond individually and flexibly to your requirements.
Our services at a glance
Deburring
Remove chips
Remove soiling
- High-pressure water jet (HDW) machining with up to 3,000 bar
- Removal of burrs, chips, mineralisation, sand residues, welding beads, hardening residues, overspray
- Parts from the industries: Automotive, hydraulics, electronics, pneumatics, aviation, mechanical engineering in general
- Machining of parts with a wide range of geometries and materials
- Light metals, steel, any cast variants, brass, thermosets
- Workpiece dimensions from 5 mm³ to components of size approx. 1,000 x 800 x 600mm
- Unit numbers from 1 to several million per year
- Component weight from 1g to 200kg
- HDW Processing, rinsing, drying, packing
- Preservation of components only with RoHS-compliant additives
- Documentation of the processing with endoscope or microscope
- Residual dirt analysis according to VDA19
Advantages
- More than 20 years of experience in deburring workpieces with high pressure
- Machining on PILLER systems of the type VectorJet II, VectorJet III, MultiJet
- In-house production of jigs and nozzles (water tools)
- Residual dirt analysis in the house (inline)
- Short lead times
- Carrying out trials and feasibility studies
- No damage to the components during HDW machining
Quality assurance
- Clearly structured processes and experienced staff
- Highest quality standards
- DIN ISO 9001:2015 certified
- Requirements of the automotive, hydraulics, aerospace, pneumatics and medical technology industries are met
- Residual dirt analysis according to VDA19
- Examinations and protocols
Piller
Equipment for contract manufacturing
Benefit from more than 20 years of experience in deburring workpieces with high pressure. We work exclusively with equipment developed in-house and can therefore respond to your individual needs. We develop and manufacture jigs and water tools ourselves. This allows us to react flexibly and reliably to your requirements.
VectorJet II
(5 lines) for HDW machining of smallest parts up to the size of 600 x 400 x 200mm
VectorJet III
(2 lines) for all part sizes, but mainly for larger parts (up to 800 x 800 x 600mm or up to max. 1200 mm part length); part changeover takes place parallel to HDW processing
MultiJet
(2 lines) for large quantities of one type of component in dimensions up to Ø 40mm.
Vacuum dryer
(4 plants) for all component sizes
Elke Rentschler
Contact person for contract services
